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I got a Scat crank as a part of a Coast High Performance 347 stroker kit a while back. It's going into a 100% street-driven car. I just got around to measuring all the journals on it, and I found something a little funny. Turns out the main journals start out, from the #1 journal, at 2.2482" - totally within spec. However, as you go down the line, the journals get incrementally larger. The #2 journal measures in the same as the first one, the #3 journal is about .0001" larger, the fourth one is about .0003" larger, and the final #5 journal is about .0005" larger, coming in at 2.2487". So the mains are microscopically bell-shaped, for whatever reason.
Now the thing is, even though .0005" difference seems like a lot, these journals are all technically within spec. According to Ford literature, they can be anywhere from 2.2482" - 2.2490", although I'd expect more precision from a "performance" aftermarket crank, personally. Now, my main housing bores, at the moment, are still in stock condition, and measure in at roughly 2.4412" - the very smallest they can be and still remain within spec (specs are 2.4412"-2.4420".) I plastigauged the crankshaft installed in the block today, and this whole setup left me with a measly .0015" clearance on one end, working its way down to .001" on the opposite end.
It's my understanding that in a best case scenario you really need to have about .0020"-.0025" oil clearance on your mains for these engines, is this right? Of course, if you go by the book, the clearances can go from .0005" to .0024". So by that measure, I'm still well within specs, but I'd prefer to be closer to .002" than I am right now. Since I'm going to be getting the block align honed anyway, should I just tell the machine shop to open up the main housing bore about .0006" or so from what it is now, and give me a little extra room to play with? Should I go out and try to find some different bearings with looser clearances? Should I try to send the crank back and have them regrind/polish it for me? I really don't want a crank that's ground .010 under, but I understand that's often standard procedure in these cases. And they can't just send me a new crank, because the whole rotating assembly is already balanced, and they'd have to redo everything. Not to mention I'm short on time already.
Trying to figure out the best course of action here...
Now the thing is, even though .0005" difference seems like a lot, these journals are all technically within spec. According to Ford literature, they can be anywhere from 2.2482" - 2.2490", although I'd expect more precision from a "performance" aftermarket crank, personally. Now, my main housing bores, at the moment, are still in stock condition, and measure in at roughly 2.4412" - the very smallest they can be and still remain within spec (specs are 2.4412"-2.4420".) I plastigauged the crankshaft installed in the block today, and this whole setup left me with a measly .0015" clearance on one end, working its way down to .001" on the opposite end.
It's my understanding that in a best case scenario you really need to have about .0020"-.0025" oil clearance on your mains for these engines, is this right? Of course, if you go by the book, the clearances can go from .0005" to .0024". So by that measure, I'm still well within specs, but I'd prefer to be closer to .002" than I am right now. Since I'm going to be getting the block align honed anyway, should I just tell the machine shop to open up the main housing bore about .0006" or so from what it is now, and give me a little extra room to play with? Should I go out and try to find some different bearings with looser clearances? Should I try to send the crank back and have them regrind/polish it for me? I really don't want a crank that's ground .010 under, but I understand that's often standard procedure in these cases. And they can't just send me a new crank, because the whole rotating assembly is already balanced, and they'd have to redo everything. Not to mention I'm short on time already.
Trying to figure out the best course of action here...