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At which power level does 2,5\" dual exhaust start to restrict power output?

25K views 15 replies 10 participants last post by  torino420  
#1 ·
Yeah that pretty much is the topic....Using H - pipe and straight thru well flowing mufflers.
I am wondering whether I should replace my current (dual 2,5" with H pipe)system with 3" one and what would be the gain, if any? The 393 should put out something like 530-550 hp with open exhaust, max rpm 6700 or so.
I know this is an eternal question but has anyone got any new real life info?
 
#4 ·
2.5 mandrel bent exhaust is good upto 500hp
Also keep in mind the more cubic inches you have the larger size pipe you need to handle the extra flow. I would say with your 347ci you will be fine. You might even loose some streetable lowend torque with the 3 inch. However if you are running a drag car where the rpms exceed 6500 or more then 3 inch might be an option. An engine is nothing more than an air pump. Even if your engine runs at 100% volumetric efficiency you still only move 347 ci of air/fuel.
 
#5 ·
Assuming similar combustion efficiency, then shouldn't hp be more of a factor than displacement ? For example, a 500 hp engine could be a super-high revving 289, a blown 5.0L, a street/strip 393 (like ville's) or a relatively mild 460, but they all need to move pretty much the same amount of air to make 500 hp, right ?

Hey 654212spd, you said you dropped 2 tenths and gained 3 mph. Is this with the 421 you mention in the "your car" profile or an older combo ? If it is the 421, then I would think ville's 550 hp 393 would probably gain/lose something along those lines, maybe a little less.
Do you mind giving up 10-20 hp to stay with your 2.5" pipes?

<font size=-1>[ This Message was edited by: btc on 4/20/03 2:07pm ]</font>
 
#6 ·
When I had my heads put on the flowbench they flowed the best with stepped headers and a dual 2.75" free-flowing system,(with a balance pipe), as this pipe size was unavailable I went with 2.5" rather than 3" as this is only a 300hp 302. My head guy compared different configurations and this was what he came up with. Don't know if this helps, and flow benches are sometimes purely scientific and what happens on the car may be totally different.
 
#7 ·
On 2003-04-19 22:50, 1badmav wrote:
2.5 mandrel bent exhaust is good upto 500hp
Also keep in mind the more cubic inches you have the larger size pipe you need to handle the extra flow. I would say with your 347ci you will be fine. You might even loose some streetable lowend torque with the 3 inch. However if you are running a drag car where the rpms exceed 6500 or more then 3 inch might be an option. An engine is nothing more than an air pump. Even if your engine runs at 100% volumetric efficiency you still only move 347 ci of air/fuel.
Actually, an engine just moves 347 ci of air during intake cycle. Remember what makes the engine work..it is the combustion where the 347 ci of air/fuel mixture expands to totally other volumes.That expansion is the power which pushes the piston downwards creating the power.
There is a formula to calculate the new volume ( pV=nRT), unfortunately only factor I can remember out of it is the "T"= temperature
Image

Hmm... if I gained 2-3 tenths / mph that really would be worth it.
Image
 
#8 ·
p x V = n x R x T is the ideal gas law. It applies more or less to most gases.

p = pressure
V = volume
n = number of molecules (or m = mass of air)
R = gas constant
T = Temperature

since mass in = mass out and R is a constant, then p*V/T is constant. So intake pressure x Volume flow in / inlet air temperature = exhaust pressure x Volume flow out / exhaust temperature

This only works if you calculate the temperature in Kelvin (Kelvin = Celcius + 273). After a bit of number crunching, you'll see that in the exhaust volume flow is about 3 times higher than the exhaust volume flow.




<font size=-1>[ This Message was edited by: Helmantel on 4/20/03 11:13pm ]</font>
 
#10 ·
I would be nice to measure the actual backpressure with a pressure gauge, say just before the mufflers. Then you can be sure wether or not your exhaust system is a restriction or not.
I guess sticking in a tube perpendicular to the exhaust pipe will give nothing but vacuum readings though, due to the gasses flowing by.
 
#11 ·
I read a article about a system that was better then open headers, the ide was that you should keep the speed up with the gases with a 2.5" to the x-pipe or H-pipe, and then open it upp to 3". Btw,they tested it with a Dyno also.
 
#12 ·
On 2003-04-20 07:15, Helmantel wrote:
p x V = n x R x T is the ideal gas law. It applies more or less to most gases.

p = pressure
V = volume
n = number of molecules (or m = mass of air)
R = gas constant
T = Temperature

since mass in = mass out and R is a constant, then p*V/T is constant. So intake pressure x Volume flow in / inlet air temperature = exhaust pressure x Volume flow out / exhaust temperature

This only works if you calculate the temperature in Kelvin (Kelvin = Celcius + 273). After a bit of number crunching, you'll see that in the exhaust volume flow is about 3 times higher than the exhaust volume flow.




<font size=-1>[ This Message was edited by: Helmantel on 4/20/03 11:13pm ]</font>
Thanks for the info Helmantel! ...is there a typo in your post - should it say exhaust volume flow is about 3x bigger than in take volume flow?
 
#14 ·
The cross sectional area of the different size pipes is...

2.5" pipe = 4.91 square inches
3.0" pipe = 7.07 square inches

x2 for dual exhaust...

2.5" duals = 9.82 square inches
3.0" duals = 14.14 square inches

It's a very significant difference. I really like the 3.0" exhaust on my mustang... It provides a very deep tone. However, if tailpipes are part of the plan, you'll find it very difficult to do with 3". However, a place called Asphault Jungle makes them for Fox mustangs. (they make the whole system, front to back)

You could run 3" back to a set of 3" mufflers, then weld some collector rings to their outlets. This would allow you have REMOVABLE tailpipes.
Image
All you would have to do is weld the tailpipes to a set of ordinary reducers. This way they could be quickly unbolted when they weren't needed. You could even re-use your existing 2.5" units.
Image


Good Luck!

_________________
Mike Burch, 66 mustang real street
302 4-speed 289 heads, 10.63 @ 129.3
http://www.mustangworks.com/cgi-bin/moi-display.cgi?220
http://www.fortunecity.com/silverstone/healey/367

<font size=-1>[ This Message was edited by: n2omike on 4/23/03 6:53am ]</font>
 
#15 ·
Space with 3" system is not a big issue.I am rfunning the pipes/tailpipes beneath the rearend housing.It is extremely straigtforward, easy and simply way.And...the pipes are NOT visible from under the car.It is a perfect way without any negatives. No sharp bends, easy to remove, simple & easy to build.
Part of the picture is that the car must sit quite low in order to hide the pipes- there is only few uglier sights than a full lenght visible exhaust under the car.
Something I am also thinking is the exhaust gas temperature/volume in the exhaust pipe itself.Since the temp/volume is much greater in the beginning of the system/header and is only "warm" when it exists the system, it means that the volume at the end of the system is perhaps only half at the end and thus would require only half of the size exhaust there? If this logic works then 2,5" mufflers at the end of the system would be more than enough?
My mufflers are located just before the rear bumber.I was thinking running 3" system to the mufflers and use the existing 2,5" tailpipes/mufflers like N20Mike suggested.
On the other hand somebody wrote here that using 2,5" system,which provides more exhaust speed / scavenging produced more power in the dyno...go figure.